Pre-Engineered Steel Buildings
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Pre-Engineered Steel Buildings
The concept of PEB structures has been in the industry for over 40 year which boomed in infrastructure segment drastically due to advantages. One of the reasons in the growing aspect of PEB is its technological and Aesthetical improvement. Multiple products can be used to advance the structures from conventional to multi stored buildings.
Advantages of steel in construction of structures:
- Durability
- Affordability
- Environment Friendly
- Constructability
- Light weight
- Vibration Performance
The design of steel structures plays important role in the complete construction. We follow MBMA-96 / AISC 89-9th Addition – as per ASD, AISI 1986 Edition – 1989Addendum and Euro Code based on the location and requirements.
The understanding pr pre-engineered structures with their design , looks and end usage by client is always important as then there can be optimization done or materials used which is economical for one to build. For basics one should know the option available in market so then the choices can be made. We are here to showcase such options to our client for their economical and solutions for their end products.
1. Clear Span:
There are columns only at the end sections of structure and the entire space is useful for clear movements inside the structures. This is one of the option which can used when ease of movement is required inside the building
2. Centre Columns:
There is one entire line of columns at center of the structure along with end columns. This is more economical compared to clear span. This can be opted when there is not much movement in entire space and this column does not hamper the production capacity. Also, when there are multiple cranes used one can opt this for the crane movements support is provided with the columns.
3. Two intermediate columns:
There are two line of columns in the centre of structure along with the end columns which makes the structure more economical. This can be done when the structure has huge spans.
4. Multi Gable:
There are multiple columns inside the structures based on their span / width.
5. Lean To shed:
This type of structure can be made when the steel shed has to be attached to any other existing structures. This is mainly done while expansions of places are done by client.
6. Single Slope Structures:
General steel structures have slope two side to give some advantages and economical value in the construction. One side slope is opted only if requirement of client is very specific as it not very economical compared to two side slopes.
Materials Available and Specifications to be followed
SR NO | DESCRIPTION | SPECIFICATION |
1 | Built-Up Members: Make: - TATA Steel, AMNS, Jindal, SAIL or Equivalent. | IS 2062 572M Grade E 250 / E 350 Type 1 (YS- 345Mpa) (as per specifications required) |
2 | Cold-Rolled Members – Make: – AMNS, JSW, POSCO, UTTAM or Equivalent. | Pre-Galvanized - 1.5mm To 2.5mm Thick (As per design) |
3 | Roof Sheeting: Make – AMNS /Uttam/Asia/Tata Bhushan/Equivalent. | 0.4 mm / 0.5mm /0.6 mm Thick Colour0 Coated Galvanised Sheet or Galvalume Sheet with option of standing seam roof sheet or regular sheets . ( refer to our page for standing seam advantages ) |
4 | Wall Sheeting: Make – AMNS /Uttam/Asia/Tata Bhushan/ Equivalent. | 0.4 mm / 0.5mm /0.6 mm Thick Colour Coated Galvanised Sheet or Galvalume Sheet |
5 | Translucent (Polycarbonate) | 1.5-3 mm thk polycarbonate sheet |
6 | Turbo Ventilator SS 202 | Turbo Fan with polycarbonate base plate |
7 | Sheeting Fasteners: | self-tapping sheet metal screws with metal and neoprene washers. All screws shall have hexagonal heads and made of zinc plated steel. |
8 | Connections | 1. All field connections shall be bolted (Unless otherwise noted). 2. Primary bolted connections shall be furnished with high strength GI bolts conforming to the physical specifications of Gr. 8.8 (or equivalent). 3. Secondary bolted connections shall be furnished with GI bolts conforming to the physical specifications of Gr. 4.6 (or equivalent). |
9 | Anchor Bolts & Templates [In-house manufacturing] | Â |
10 | Paint on Structural Members | There are various options available in paint which ranges from usage of the structure and cost effectiveness. Epoxy Direct Metal paints , Epoxy Primer , MIO , Polyethene paint , Epoxy paint etc with the colour shades |
11 | Insulation | 30 mm thick – 100 mm thick puff panel or sandwich panels / Polynum insulations / wire mesh / Glass wool Insulations |
12 | Mezzanine Floor | Based on the area one can opt to have mezzanine floors for storage or office areas |
13 | Other options in structures | Fascia / Walkways / partitions / staircase / roof monitors / ridge ventilators / cage ladders |
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Pre-Engineered Steel Buildings: Why Choose Them?
Pre-engineered steel buildings, or PEBs, are a contemporary alternative with many benefits over conventional building techniques. Among these advantages are:
- Cost-Effective Construction: Because PEBs are made efficiently, considerable cost savings exist. Prefabrication is cost-effective for individuals and organizations since it minimizes waste, labour, and material expenses.
- Speed of Erection: Pre-engineered buildings can be constructed much quicker because their components are made off-site and assembled on-site. This erection speed reduces delays and expedites the start of your project.
- Strength and Durability: Pre-engineered steel buildings are solid and durable since they are designed to withstand harsh weather. Longevity and low maintenance are guaranteed by the premium steel utilized in construction, giving a sturdy structure for many years to come.
- Modification and Flexibility: A lot of modification is possible with PEBs. Whether you require a factory, warehouse, office space, or commercial building, these structures can be customized to fulfil your unique needs. Additionally, their modular design makes it simple to expand in the future.
- Sustainability: Since steel is one of the most recycled elements worldwide, PEBs are a greener choice. In addition to lowering carbon emissions, practical design and construction practices support sustainable development objectives.
Uses for Pre-Engineered Steel Structures:
Because of their adaptability, pre-engineered steel buildings can be utilized for many different purposes, such as:
- Industrial Buildings: PEBs’ large expanses and robust construction suit warehouses, factories, and production plants.
- Commercial Buildings: It is possible to build office buildings, retail stores, and shopping malls fast and effectively.
- Agricultural Structures: Steel buildings’ adaptability makes it simple to construct barns, equipment storage spaces, and animal shelters.
- Recreational Buildings: Community centers, gyms, and sports complexes can be tailored to meet specific requirements.
What Makes New Life Steel Unique?
At New Life Steel, we are delighted to provide premium pre-engineered steel buildings that satisfy our clients’ various needs. Our skilled staff guarantees that each project is finished to the most excellent standards, giving you a dependable and effective solution for your construction requirements.
- Knowledge and Experience: We contribute unmatched expertise to every project thanks to our years of experience in the field.
- Customer-Centric Approach: We collaborate closely with our customers to fully grasp their needs and provide tailored solutions.
- Assurance of Quality: Our dedication to excellence guarantees that each structure is built with the best materials and the most recent engineering methods.
- All-inclusive Services: We provide a wide range of services to assist your building project, from design to installation.
- To learn more about how New Life Steel can offer you the ideal pre-engineered steel construction solution, contact us right now.